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Grilled Mac And Cheese Sandwich
PastaUnited States

Grilled Mac And Cheese Sandwich

Grilled Mac And Cheese Sandwich is a classic United States pasta that holds a distinguished place in traditional cooking. Celebrated for its wholesome ingredients and time-honored preparation, this dish brings authentic regional character to the home kitchen.

Carefully prepared featuring Macaroni, Plain Flour, Mustard Powder, Garlic powder, Kosher salt, Cayenne pepper, Butter, Whole Milk, Heavy Cream, Monterey Jack Cheese, Butter, garlic powder, Bread, Cheddar Cheese, Colby Jack Cheese and Butter, the ingredients are simmered and seasoned to achieve a satisfying depth of flavor. The cooking process allows natural aromas to develop, ensuring each portion is both hearty and flavorful.

Serve hot alongside fresh bread, steamed grains, or a crisp seasonal salad for a well-rounded dining experience.

If you enjoy authentic United States cooking, be sure to also explore our recipe for Lasagna Sandwiches.

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Ingredients

  • Macaroni8 ounces (230 grams)
  • Plain Flour1/3 cup
  • Mustard Powder3/4 teaspoon
  • Garlic powder1/2 teaspoon
  • Kosher salt1/2 teaspoon
  • Black pepper1/2 teaspoon
  • Cayenne pepper1/8 teaspoon
  • Butter6 tablespoons (85 grams)
  • Whole Milk1 1/2 cups (360 milliliters)
  • Heavy Cream1 cup (240 milliliters)
  • Monterey Jack Cheese1 pound (455 grams)
  • Butter4 tablespoons (55 grams)
  • garlic powder1 teaspoon
  • Bread16 slices square
  • Cheddar Cheese8 slices mild
  • Colby Jack Cheese8 slices
  • Butter4 tablespoons (55 grams)

Step-by-Step Instructions

34 steps

Interactive Cook Mode: Click any step or circle to check it off as you cook.

Step 1

Make the mac and cheese

Step 2♨️ Boil

Bring a medium saucepan of generously salted water (you want it to taste like seawater) to a boil.

Step 3⏱️ 10 minutes

Add the pasta and cook, stirring occasionally, until al dente, 8 to 10 minutes, or according to the package directions.

Step 4

The pasta should be tender but still chewy.

Step 5🥄 Mix

While the pasta is cooking, in a small bowl, whisk together the flour, mustard powder, garlic powder, salt, black pepper, and cayenne pepper.

Step 6

Drain the pasta in a colander.

Step 7🍲 Simmer

Place the empty pasta pan (no need to wash it) over low heat and add the butter.

Step 8🥄 Mix⏱️ 1 minute

When the butter has melted, whisk in the flour mixture and continue to cook, whisking frequently, until the mixture is beginning to brown and has a pleasant, nutty aroma, about 1 minute.

Step 9

Watch carefully so it does not scorch on the bottom of the pan.

Step 10🥄 Mix

Slowly whisk the milk and cream into the flour mixture until everything is really well combined.

Step 11⏱️ 2 minutes

Cook, whisking constantly, until the sauce is heated through and just begins to thicken, about 2 minutes.

Step 12

Remove from the heat.

Step 13

Gradually add the cheese while stirring constantly with a wooden spoon or silicone spatula and keep stirring until the cheese has melted into the sauce.

Step 14🥄 Mix

Then stir in the drained cooked pasta.

Step 15

Line a 9-by-13-inch (23-by-33-centimeter) rimmed baking sheet with parchment paper or aluminum foil.

Step 16

Coat the paper or foil with nonstick cooking spray or slick it with butter.

Step 17

Pour the warm mac and cheese onto the prepared baking sheet and spread it evenly with a spatula.

Step 18

Coat another piece of parchment paper with cooking spray or butter and place it, oiled or buttered side down, directly on the surface of the mac and cheese.

Step 19⏱️ 1 hour

Refrigerate until cool and firm, about 1 hour.

Step 20

Make the grilled cheese

Step 21🍲 Simmer

Heat a large cast-iron or nonstick skillet over medium-low heat.

Step 22🥄 Mix

In a small bowl, stir together the 4 tablespoons (55 grams) butter and garlic powder until well blended.

Step 23

Remove the mac and cheese from the refrigerator and peel off the top layer of parchment paper.

Step 24

Carefully cut into 8 equal pieces.

Step 25

Each piece will make 1 grilled mac and cheese sandwich. (You can stash each individual portion in a double layer of resealable plastic bags and refrigerate for up to 3 days or freeze it for up to 1 month.)

Step 26🔪 Prep

Spread 3/4 teaspoon garlic butter on one side of each bread slice.

Step 27

Place half of the slices, buttered-side down, on a clean cutting board.

Step 28🔪 Prep

Top each with one slice of Cheddar, then 1 piece of the mac and cheese. (Transfer from the baking sheet by scooting your hand or a spatula under each piece of mac and cheese and then flipping it over onto a sandwich.) Place 1 slice of Jack on top of each.

Step 29

Finish with the remaining bread slices, buttered-side up.

Step 30

Using a wide spatula, place as many sandwiches in the pan as will fit without crowding it.

Step 31⏱️ 4 minutes

Cover and cook until the bottoms are nicely browned, about 4 minutes.

Step 32⏱️ 4 minutes

Turn and cook until the second sides are browned, the cheese is melted, and the mac and cheese is heated through, about 4 minutes more.

Step 33

Repeat with the remaining ingredients.

Step 34✨ Serve

Cut the sandwiches in half, if desired, and serve.

👨‍🍳 Chef's Culinary Notes

Cultural Heritage

Grilled Mac And Cheese Sandwich carries a rich culinary tradition rooted in regional home cooking. Developed over generations, the recipe highlights wholesome local ingredients prepared with time-honored kitchen techniques.

Dietary Substitutions

To make this gluten-free, substitute with high-quality brown rice or corn-based pasta, reducing boiling time by 1–2 minutes as gluten-free pasta softens more quickly.

Chef Technique Tips

Always cook pasta until just shy of al dente in generously salted water, and reserve half a cup of the starchy cooking water before draining. Tossing the pasta with the sauce and a splash of this water creates a glossy, cohesive emulsion that clings to every bite.

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